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Ultrasonic cleaning line is a highly efficient industrial cleaning equipment, mainly used for cleaning various industrial parts, such as automobile brake pad steel sheet, silicon steel sheet, automobile, motorcycle parts, etc.
The ultrasonic cleaning line adopts a multi-station design, including ultrasonic cleaning, ultrasonic rinsing, spraying, passivation, drying and other processes. The whole process is made of high-quality stainless steel to ensure the hygiene and durability of the cleaning process. The equipment can automatically control the process parameters such as liquid level and temperature, and adjust the cleaning process according to different process requirements to ensure the consistency and efficiency of the cleaning effect. In addition, the equipment is also equipped with an emergency stop automatic alarm device to deal with special situations in the production process and ensure the safety of operation.
The hanging chain conveyor system is a significant feature of the ultrasonic cleaning line. It has the advantages of large load-bearing weight, stable operation and high working efficiency, which can effectively improve production efficiency and cleaning quality. This design is not only suitable for large-scale production environments, but also can improve production efficiency while ensuring product quality to meet the diversified needs of industrial production.
Ultrasonic cleaning lines are widely used, especially in the mechanical, optical, electronic, light industry, textile, chemical, aerospace, shipbuilding, atomic energy, medical and pharmaceutical industries. Its working principle mainly relies on the cavitation and straight-flow effects of ultrasound in liquids, which directly or indirectly act on liquids and dirt, so that the dirt layer is dispersed, emulsified, and peeled off, thereby achieving the purpose of cleaning. This cleaning method not only has a high cleaning rate and less residue, but also has a short cleaning time and good effect. It is one of the important technologies for modern industrial cleaning.
Product Introduction
Ultrasonic cleaning line is a highly efficient industrial cleaning equipment, mainly used for cleaning various industrial parts, such as automobile brake pad steel sheets, silicon steel sheets, automobile and motorcycle parts, etc.
The ultrasonic cleaning line adopts a multi-station design, including ultrasonic cleaning, ultrasonic rinsing, spraying, passivation, drying and other processes. The whole process is made of high-quality stainless steel to ensure the hygiene and durability of the cleaning process.
Product Advantage
Ultrasonic cleaning lines have many advantages, such as efficient cleaning capabilities, labor cost savings, improved product quality, increased flexibility of production lines, reduced environmental pollution, and improved overall efficiency of production lines.
Efficient cleaning capabilities: Ultrasonic cleaners can quickly and thoroughly clean dirt and impurities on the surface of objects through high-frequency vibration and liquid flow impact, which greatly improves cleaning efficiency compared to traditional cleaning methods.
Save labor costs: Ultrasonic cleaners have a high degree of automation, simple operation, and do not require a large amount of manpower. While saving labor costs, they reduce errors and instability caused by human operations, and improve the stability and reliability of the production line.
Improve product quality: Ultrasonic cleaners can ensure that the surface of products is dust-free and oil-free with a microscopic cleaning effect. By maintaining the cleanliness and smoothness of the product surface, the defective rate can be effectively reduced, and product quality and market competitiveness can be improved.
Increase the flexibility of the production line: Ultrasonic cleaners are suitable for objects of various shapes and materials, and have strong versatility and flexibility.
Reduce environmental pollution: Compared with traditional chemical cleaning methods, ultrasonic cleaners do not require a large amount of chemical cleaning agents. Only water and a small amount of cleaning agents are needed to achieve good cleaning effects, reduce chemical pollution and wastewater discharge, meet environmental protection requirements, and reduce the company's environmental governance costs.
Improve the overall efficiency of the production line: Through the above methods, ultrasonic cleaners can not only improve the efficiency of the cleaning process, but also affect the efficiency of the entire production line. The high efficiency and stability of the cleaning process can effectively reduce the waiting time and downtime of the production line, and improve the overall efficiency and production capacity of the production line.
Technical Parameters
The specifications of the ultrasonic cleaning line mainly include rated power, rated frequency, material, rotation system, recoil system, connection method, cleaning and recoil time setting and applicable scope.
Rated power and rated frequency: The rated power is 100W/unit, and the rated frequency is 18-20KHz.
Material: The inner tank is made of 304 stainless steel plate, and the outer guard plate is made of 1mm 304 stainless steel plate.
The rotation system includes a rotating motor with a power of 120W, a double row of 6 parallel units, chain drive, and a rotation speed of about 1-15 rpm (adjustable).
The recoil system uses a special 316L stainless steel connector, which can realize recoil in the rotating state. The backwash air pressure is 0.2-0.3MPa, and the water pressure is 0.1MPa. The sealing device adopts A-V type sealing, and the sewage discharge is controlled by a solenoid valve.
Connection method: A set of interfaces is randomly attached, and a quick connection method is adopted.
Cleaning and backwashing time setting: The equipment is button-operated, and the total cleaning and backwashing time can be set, and an alarm will sound after completion. The cleaning and backwashing time can be set separately according to the situation, and the two will automatically cycle and switch.
Scope of application: Applicable to basket cleaning of DN10-30 valves and small filters of cartridge filters (remove the filter element, put the cleaning workpiece into the basket, and put it into the cleaning tank for ultrasonic cleaning).
These specifications and parameters together constitute the basic configuration and technical requirements of the ultrasonic cleaning line, ensuring the high efficiency of the cleaning effect and the reliability of the equipment.
Product Uses
Ultrasonic cleaning lines are used in many industries, including but not limited to manufacturing, healthcare, electronics, pharmaceuticals, jewelry and gemstones, textile printing and dyeing, medicine, machinery, surface spraying, optics, etc.
Product Operate Guide
The operation steps of the ultrasonic cleaning line mainly include preparation, equipment debugging, cleaning treatment and finishing work.
Preparation: Before starting ultrasonic cleaning, you need to prepare the work site and the required cleaning materials. The work site should be kept clean to ensure the hygiene of the operating environment. Cleaning materials can be selected according to the different cleaning objects, such as cleaning agents, solvents, water, etc. At the same time, you need to prepare ultrasonic cleaning equipment and the required auxiliary equipment.
Equipment debugging: Before debugging the cleaning equipment, you need to put the cleaning liquid into the cleaning tank and adjust the height of the liquid level so that it is enough to cover the object to be cleaned. Then put the object to be cleaned into the cleaning tank, install the cleaning basket or clamp, and ensure that it is fixed. Next, turn on the power of the ultrasonic cleaning equipment and adjust the ultrasonic power and frequency according to the specific situation of the object to be cleaned. After debugging, turn on the ultrasonic generator and start ultrasonic cleaning.
Cleaning treatment: The cleaning process uses the high-frequency vibration of ultrasound to remove dirt and suspend the dirt in the cleaning liquid. The cleaning time and temperature can be adjusted according to the different objects to be cleaned. Generally speaking, the cleaning time is about 10 minutes to 30 minutes, and the cleaning temperature is between 40℃ and 60℃. During the cleaning process, it is necessary to regularly check the dirt in the cleaning fluid and replace the cleaning fluid in time.
Finishing work: When the cleaning is completed, first turn off the ultrasonic generator, and take the object to be cleaned out of the cleaning tank, cleaning basket or fixture. Then pour out the cleaning fluid, and clean the cleaning tank and related equipment. Finally, check the object to be cleaned to ensure that there is no residue, and dry it.
Through the above steps, the ultrasonic cleaning line can be effectively used to clean the parts of various machines in an assembly line manner, ensuring the cleaning effect while improving work efficiency.
Product Video
FAQ
Q: How long does the training take?
A: About 7-10 days.
Q: How long is the delivery period?
A: 60 working days.
Q: What's your afer-sales service?
A: We provide free installation and training services, as well as technical support.
Q: What payment methods do you accept?
A: We accept T/T,LC.
Ultrasonic cleaning line is a highly efficient industrial cleaning equipment, mainly used for cleaning various industrial parts, such as automobile brake pad steel sheet, silicon steel sheet, automobile, motorcycle parts, etc.
The ultrasonic cleaning line adopts a multi-station design, including ultrasonic cleaning, ultrasonic rinsing, spraying, passivation, drying and other processes. The whole process is made of high-quality stainless steel to ensure the hygiene and durability of the cleaning process. The equipment can automatically control the process parameters such as liquid level and temperature, and adjust the cleaning process according to different process requirements to ensure the consistency and efficiency of the cleaning effect. In addition, the equipment is also equipped with an emergency stop automatic alarm device to deal with special situations in the production process and ensure the safety of operation.
The hanging chain conveyor system is a significant feature of the ultrasonic cleaning line. It has the advantages of large load-bearing weight, stable operation and high working efficiency, which can effectively improve production efficiency and cleaning quality. This design is not only suitable for large-scale production environments, but also can improve production efficiency while ensuring product quality to meet the diversified needs of industrial production.
Ultrasonic cleaning lines are widely used, especially in the mechanical, optical, electronic, light industry, textile, chemical, aerospace, shipbuilding, atomic energy, medical and pharmaceutical industries. Its working principle mainly relies on the cavitation and straight-flow effects of ultrasound in liquids, which directly or indirectly act on liquids and dirt, so that the dirt layer is dispersed, emulsified, and peeled off, thereby achieving the purpose of cleaning. This cleaning method not only has a high cleaning rate and less residue, but also has a short cleaning time and good effect. It is one of the important technologies for modern industrial cleaning.
Product Introduction
Ultrasonic cleaning line is a highly efficient industrial cleaning equipment, mainly used for cleaning various industrial parts, such as automobile brake pad steel sheets, silicon steel sheets, automobile and motorcycle parts, etc.
The ultrasonic cleaning line adopts a multi-station design, including ultrasonic cleaning, ultrasonic rinsing, spraying, passivation, drying and other processes. The whole process is made of high-quality stainless steel to ensure the hygiene and durability of the cleaning process.
Product Advantage
Ultrasonic cleaning lines have many advantages, such as efficient cleaning capabilities, labor cost savings, improved product quality, increased flexibility of production lines, reduced environmental pollution, and improved overall efficiency of production lines.
Efficient cleaning capabilities: Ultrasonic cleaners can quickly and thoroughly clean dirt and impurities on the surface of objects through high-frequency vibration and liquid flow impact, which greatly improves cleaning efficiency compared to traditional cleaning methods.
Save labor costs: Ultrasonic cleaners have a high degree of automation, simple operation, and do not require a large amount of manpower. While saving labor costs, they reduce errors and instability caused by human operations, and improve the stability and reliability of the production line.
Improve product quality: Ultrasonic cleaners can ensure that the surface of products is dust-free and oil-free with a microscopic cleaning effect. By maintaining the cleanliness and smoothness of the product surface, the defective rate can be effectively reduced, and product quality and market competitiveness can be improved.
Increase the flexibility of the production line: Ultrasonic cleaners are suitable for objects of various shapes and materials, and have strong versatility and flexibility.
Reduce environmental pollution: Compared with traditional chemical cleaning methods, ultrasonic cleaners do not require a large amount of chemical cleaning agents. Only water and a small amount of cleaning agents are needed to achieve good cleaning effects, reduce chemical pollution and wastewater discharge, meet environmental protection requirements, and reduce the company's environmental governance costs.
Improve the overall efficiency of the production line: Through the above methods, ultrasonic cleaners can not only improve the efficiency of the cleaning process, but also affect the efficiency of the entire production line. The high efficiency and stability of the cleaning process can effectively reduce the waiting time and downtime of the production line, and improve the overall efficiency and production capacity of the production line.
Technical Parameters
The specifications of the ultrasonic cleaning line mainly include rated power, rated frequency, material, rotation system, recoil system, connection method, cleaning and recoil time setting and applicable scope.
Rated power and rated frequency: The rated power is 100W/unit, and the rated frequency is 18-20KHz.
Material: The inner tank is made of 304 stainless steel plate, and the outer guard plate is made of 1mm 304 stainless steel plate.
The rotation system includes a rotating motor with a power of 120W, a double row of 6 parallel units, chain drive, and a rotation speed of about 1-15 rpm (adjustable).
The recoil system uses a special 316L stainless steel connector, which can realize recoil in the rotating state. The backwash air pressure is 0.2-0.3MPa, and the water pressure is 0.1MPa. The sealing device adopts A-V type sealing, and the sewage discharge is controlled by a solenoid valve.
Connection method: A set of interfaces is randomly attached, and a quick connection method is adopted.
Cleaning and backwashing time setting: The equipment is button-operated, and the total cleaning and backwashing time can be set, and an alarm will sound after completion. The cleaning and backwashing time can be set separately according to the situation, and the two will automatically cycle and switch.
Scope of application: Applicable to basket cleaning of DN10-30 valves and small filters of cartridge filters (remove the filter element, put the cleaning workpiece into the basket, and put it into the cleaning tank for ultrasonic cleaning).
These specifications and parameters together constitute the basic configuration and technical requirements of the ultrasonic cleaning line, ensuring the high efficiency of the cleaning effect and the reliability of the equipment.
Product Uses
Ultrasonic cleaning lines are used in many industries, including but not limited to manufacturing, healthcare, electronics, pharmaceuticals, jewelry and gemstones, textile printing and dyeing, medicine, machinery, surface spraying, optics, etc.
Product Operate Guide
The operation steps of the ultrasonic cleaning line mainly include preparation, equipment debugging, cleaning treatment and finishing work.
Preparation: Before starting ultrasonic cleaning, you need to prepare the work site and the required cleaning materials. The work site should be kept clean to ensure the hygiene of the operating environment. Cleaning materials can be selected according to the different cleaning objects, such as cleaning agents, solvents, water, etc. At the same time, you need to prepare ultrasonic cleaning equipment and the required auxiliary equipment.
Equipment debugging: Before debugging the cleaning equipment, you need to put the cleaning liquid into the cleaning tank and adjust the height of the liquid level so that it is enough to cover the object to be cleaned. Then put the object to be cleaned into the cleaning tank, install the cleaning basket or clamp, and ensure that it is fixed. Next, turn on the power of the ultrasonic cleaning equipment and adjust the ultrasonic power and frequency according to the specific situation of the object to be cleaned. After debugging, turn on the ultrasonic generator and start ultrasonic cleaning.
Cleaning treatment: The cleaning process uses the high-frequency vibration of ultrasound to remove dirt and suspend the dirt in the cleaning liquid. The cleaning time and temperature can be adjusted according to the different objects to be cleaned. Generally speaking, the cleaning time is about 10 minutes to 30 minutes, and the cleaning temperature is between 40℃ and 60℃. During the cleaning process, it is necessary to regularly check the dirt in the cleaning fluid and replace the cleaning fluid in time.
Finishing work: When the cleaning is completed, first turn off the ultrasonic generator, and take the object to be cleaned out of the cleaning tank, cleaning basket or fixture. Then pour out the cleaning fluid, and clean the cleaning tank and related equipment. Finally, check the object to be cleaned to ensure that there is no residue, and dry it.
Through the above steps, the ultrasonic cleaning line can be effectively used to clean the parts of various machines in an assembly line manner, ensuring the cleaning effect while improving work efficiency.
Product Video
FAQ
Q: How long does the training take?
A: About 7-10 days.
Q: How long is the delivery period?
A: 60 working days.
Q: What's your afer-sales service?
A: We provide free installation and training services, as well as technical support.
Q: What payment methods do you accept?
A: We accept T/T,LC.
