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Product Introduction
This series machine designed for hard and super hard protective coatings on tools, cutter and mould. It uses unique magnetic field control technology makes the arc moving fast over the entire surface of the target. Coating surface is smooth and dense, The target surface is uniformly etched, optimize the coating binding force.The new technology has brought much faster batch flow efficiency, optimizing the coating production efficiency. High precision density, the accuracy of coating thickness in effective coating area can be controlled uniform.
It can deposit TiN, CrN, AITiN, AlCrN, TiCN, TiAlCrN, TiAlSiN, DLC, multilayer super hard coatings, which is used in precision mould industry(dies, shear mould, standard mould and moulding mould etc), tool industry(drill, hard alloy, milling cutter, broaches, screw tap and gear cutter ect.) and automobile industry(piston, piston rings and parts etc.).
Product Advantage
Hard coatings provide multiple benefits, such as significantly better scratch resistance, weather resistance, and improved resistance to chemicals and solvents.
Hard coated films are developed using a plasma deposition process The plasma deposition process is tightly controlled using a computer, which allows for even layering, high environmental aptitude, and improved performance. For instance, not only is the transmittance of a hard coating more consistent as a function of wavelength, can provide over 90% transmission throughout the visible spectrum and into the UV.
Hard coatings are thin films which are deposited on tool substrates in order to improve their desired properties such as hardness, friction, wear resistance, and corrosion resistance.
Low deposition temperatures (120°C-350°C).
New planar arc target technology to increase coating uniformity,Or configure Hipims high power pulse power supply, ion source, IET etching to achieve higher requirements of coating process.
Technical Parameters
Model | LY0506 | LY1011 | LY1212 |
Pumping speed(noload clean) | 5.0x 10-3<10min | 5.0x 10-3<10min | 5.0x 10-3<10min |
Ult mate vacuum(Pa) | 2.0x10-4Pa | 2.0x10-4Pa | 2.0x10-4Pa |
Heater power | 27KW | 36KW | 54KW |
Total power(Kw) | 40KW | 50KW | 65KW |
Watercooling temperature | <25C | <25℃ | <25℃ |
Watercooling flow | 20T/h | 20T/h | 20T/h |
Number of multi-arctargets | 6sets | 8/10sets | 10/12sets |
Coating technology | Manual Automatic integrate | ||
Applications | Molds,cutters, tools |
Product Uses
Hard coating applications
Hard coatings have a wide range of applications in multiple fields, mainly including:
Cutting tools and drills: Hard coatings such as TiC, TiN and Al2O3 are applied to carbide inserts by methods such as chemical vapor deposition (CVD), which significantly improves the wear resistance and service life of the tools and is suitable for high-speed cutting and processing of difficult-to-process materials.
Molds: Hard coatings are also applied to various molds, especially those working under high temperature and high pressure, such as plastic molds and die-casting molds. These coatings provide excellent wear resistance and protection against high-temperature oxidation.
Mechanical parts: WC-based coatings are widely used for surface wear resistance, corrosion protection or remanufacturing repair of mechanical parts, especially in environments that require high hardness, good toughness and excellent wear and corrosion resistance.
Automotive parts: Hard coatings are also applied to automotive parts such as bearings, piston rings and gears. These coatings provide excellent wear resistance and high-temperature stability, enhancing the performance and life of the car.
These applications demonstrate the important role of hard coatings in improving the performance of tools and components, extending their service life and adapting to extreme working conditions.
Product Operate Guide
The operation process of the vacuum hard coating machine mainly includes the following steps:
Prepare the object: Clean the object to be coated and ensure that there is no dust, grease or other contaminants on the surface.
Prepare the coating material: Prepare the corresponding coating material according to the type of film material required, generally metal or ceramic material.
Set the vacuum environment: Place the object in the vacuum coating chamber and ensure that the vacuum degree in the chamber meets the required requirements. This usually requires the use of vacuum pumps and other auxiliary equipment.
Start the vacuum system: Turn on the switch of the vacuum system and start to extract the air in the chamber until the set vacuum degree is reached.
Heating: After the required vacuum degree is reached, heat the coating material to evaporate it. The heating temperature and time depend on the properties of the material and the required film thickness.
Deposition: After the film material evaporates from the heating source, it will be deposited on the surface of the object. This process takes a certain amount of time to ensure uniform film thickness.
Cooling: After the film is deposited, the coating chamber is cooled to room temperature to solidify the film and adhere it to the surface of the object.
Release the vacuum: Turn off the heating source and vacuum system, and gradually restore the atmospheric pressure, and finally open the coating chamber door to take out the object.
Please note that the above steps are a general operation process, and there may be some differences in different models of vacuum coating machines. In addition, operators should wear appropriate protective equipment, such as gloves, masks, goggles, etc., to ensure work safety. Coating materials and reaction gases should be stored properly to avoid contact with harmful substances such as fire, high temperature, humidity, etc. Vacuum coating machines should be maintained regularly, such as replacing sealing rings, cleaning vacuum pipes, calibrating instruments, etc. The samples after coating should be classified and packaged to avoid contamination and damage. Operators should receive professional training and master the basic principles and operating skills of vacuum coating machines.
Product Video
FAQ
Q: Can hard coating be used on cutting tools?
A: Yes, Hard coatings usually have extremely high hardness, which can significantly improve the wear resistance of the material and extend the service life of the tool.
Q: How long is the delivery period?
A: 60 working days.
Q: What's your afer-sales service?
A: We provide free installation and training services, as well as technical support.
Q: What payment methods do you accept?
A: We accept T/T,LC.
Product Introduction
This series machine designed for hard and super hard protective coatings on tools, cutter and mould. It uses unique magnetic field control technology makes the arc moving fast over the entire surface of the target. Coating surface is smooth and dense, The target surface is uniformly etched, optimize the coating binding force.The new technology has brought much faster batch flow efficiency, optimizing the coating production efficiency. High precision density, the accuracy of coating thickness in effective coating area can be controlled uniform.
It can deposit TiN, CrN, AITiN, AlCrN, TiCN, TiAlCrN, TiAlSiN, DLC, multilayer super hard coatings, which is used in precision mould industry(dies, shear mould, standard mould and moulding mould etc), tool industry(drill, hard alloy, milling cutter, broaches, screw tap and gear cutter ect.) and automobile industry(piston, piston rings and parts etc.).
Product Advantage
Hard coatings provide multiple benefits, such as significantly better scratch resistance, weather resistance, and improved resistance to chemicals and solvents.
Hard coated films are developed using a plasma deposition process The plasma deposition process is tightly controlled using a computer, which allows for even layering, high environmental aptitude, and improved performance. For instance, not only is the transmittance of a hard coating more consistent as a function of wavelength, can provide over 90% transmission throughout the visible spectrum and into the UV.
Hard coatings are thin films which are deposited on tool substrates in order to improve their desired properties such as hardness, friction, wear resistance, and corrosion resistance.
Low deposition temperatures (120°C-350°C).
New planar arc target technology to increase coating uniformity,Or configure Hipims high power pulse power supply, ion source, IET etching to achieve higher requirements of coating process.
Technical Parameters
Model | LY0506 | LY1011 | LY1212 |
Pumping speed(noload clean) | 5.0x 10-3<10min | 5.0x 10-3<10min | 5.0x 10-3<10min |
Ult mate vacuum(Pa) | 2.0x10-4Pa | 2.0x10-4Pa | 2.0x10-4Pa |
Heater power | 27KW | 36KW | 54KW |
Total power(Kw) | 40KW | 50KW | 65KW |
Watercooling temperature | <25C | <25℃ | <25℃ |
Watercooling flow | 20T/h | 20T/h | 20T/h |
Number of multi-arctargets | 6sets | 8/10sets | 10/12sets |
Coating technology | Manual Automatic integrate | ||
Applications | Molds,cutters, tools |
Product Uses
Hard coating applications
Hard coatings have a wide range of applications in multiple fields, mainly including:
Cutting tools and drills: Hard coatings such as TiC, TiN and Al2O3 are applied to carbide inserts by methods such as chemical vapor deposition (CVD), which significantly improves the wear resistance and service life of the tools and is suitable for high-speed cutting and processing of difficult-to-process materials.
Molds: Hard coatings are also applied to various molds, especially those working under high temperature and high pressure, such as plastic molds and die-casting molds. These coatings provide excellent wear resistance and protection against high-temperature oxidation.
Mechanical parts: WC-based coatings are widely used for surface wear resistance, corrosion protection or remanufacturing repair of mechanical parts, especially in environments that require high hardness, good toughness and excellent wear and corrosion resistance.
Automotive parts: Hard coatings are also applied to automotive parts such as bearings, piston rings and gears. These coatings provide excellent wear resistance and high-temperature stability, enhancing the performance and life of the car.
These applications demonstrate the important role of hard coatings in improving the performance of tools and components, extending their service life and adapting to extreme working conditions.
Product Operate Guide
The operation process of the vacuum hard coating machine mainly includes the following steps:
Prepare the object: Clean the object to be coated and ensure that there is no dust, grease or other contaminants on the surface.
Prepare the coating material: Prepare the corresponding coating material according to the type of film material required, generally metal or ceramic material.
Set the vacuum environment: Place the object in the vacuum coating chamber and ensure that the vacuum degree in the chamber meets the required requirements. This usually requires the use of vacuum pumps and other auxiliary equipment.
Start the vacuum system: Turn on the switch of the vacuum system and start to extract the air in the chamber until the set vacuum degree is reached.
Heating: After the required vacuum degree is reached, heat the coating material to evaporate it. The heating temperature and time depend on the properties of the material and the required film thickness.
Deposition: After the film material evaporates from the heating source, it will be deposited on the surface of the object. This process takes a certain amount of time to ensure uniform film thickness.
Cooling: After the film is deposited, the coating chamber is cooled to room temperature to solidify the film and adhere it to the surface of the object.
Release the vacuum: Turn off the heating source and vacuum system, and gradually restore the atmospheric pressure, and finally open the coating chamber door to take out the object.
Please note that the above steps are a general operation process, and there may be some differences in different models of vacuum coating machines. In addition, operators should wear appropriate protective equipment, such as gloves, masks, goggles, etc., to ensure work safety. Coating materials and reaction gases should be stored properly to avoid contact with harmful substances such as fire, high temperature, humidity, etc. Vacuum coating machines should be maintained regularly, such as replacing sealing rings, cleaning vacuum pipes, calibrating instruments, etc. The samples after coating should be classified and packaged to avoid contamination and damage. Operators should receive professional training and master the basic principles and operating skills of vacuum coating machines.
Product Video
FAQ
Q: Can hard coating be used on cutting tools?
A: Yes, Hard coatings usually have extremely high hardness, which can significantly improve the wear resistance of the material and extend the service life of the tool.
Q: How long is the delivery period?
A: 60 working days.
Q: What's your afer-sales service?
A: We provide free installation and training services, as well as technical support.
Q: What payment methods do you accept?
A: We accept T/T,LC.