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Evaporation Series Coating Machine

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Product Introduction

The evaporation coating machine is a device used for vacuum evaporation coating, which mainly consists of four parts: vacuum chamber, exhaust system, evaporation system and electrical equipment.

The vacuum chamber is a place where the plated parts are placed and the coating is carried out. It is usually made of stainless steel and has a water cooling device. The design of the vacuum chamber helps to prepare the film layer in a vacuum, prevent the contamination of the film material and the surface of the plated parts, and eliminate spatial collisions, thereby improving the density of the coating and the coating with special functions of a single compound.

The exhaust system is generally composed of a mechanical pump, a diffusion pump, a pipeline and a valve, and sometimes a mechanical booster pump is added to increase the pumping rate.

The evaporation system includes an evaporation source and electrical equipment for heating the evaporation source, which is used to convert the coating material into nanometer-scale particles and deposit them on the surface of the film to form a thin film.

The electrical equipment includes measuring vacuum and film thickness and a control console, etc., which are used for fully automatic computer control of the evaporation source, film thickness, sample stage and vacuum degree, as well as computer control of sample and baffle rotation.

The equipment can coat thin films with specific functions on products of various materials, and is widely used in mobile phone plastic structural parts, smart homes, digital products, cosmetic packaging, handicrafts, toys, wine packaging, electronic components and other products.

Product Advantage

The advantages of evaporation coating machines are mainly reflected in their structural characteristics, application fields, environmental protection and technical characteristics.

  • Structural characteristics: Evaporation coating machines usually adopt a vertical and horizontal double-door structure. This structural design makes the film forming rate fast, the color is bright, the film layer is not easily contaminated, and it can obtain a film layer with good density, high purity and uniform film thickness, and improve production efficiency.

  • Application fields: The application field of evaporation coating machines is very wide, mainly used in automotive reflective nets, hot diamonds, handicrafts, jewelry, shoes and hats, clocks, lamps, decorations, mobile phones, DVDs, MP3s, PDA shells, buttons, cosmetic shells, toys, Christmas gifts and other industries.

  • Technical characteristics: The vacuum system is well-equipped, the exhaust speed is fast, and PLC control is adopted. Equipped with a high-power power supply, the coating efficiency is high, and the film uniformity is good. ‌

  • Environmental protection: The evaporation coating machine does not produce waste liquid or waste water during operation, avoiding environmental pollution and meeting environmental protection requirements. This equipment is designed with environmental protection in mind, making it a more environmentally friendly choice in modern industrial production. ‌

In summary, the evaporation coating machine occupies an important position in modern industrial production through its unique structural design, wide range of applications, excellent technical features and environmental protection, and has become the preferred coating technology in many industries. ‌

Technical Parameters

ModelLY1618 LY1820
Chamber size1600*1800mm,1800*2000mm,or Customized according to customer needs
Pumping speed (no load clean)5.0x10-3<10min
Equipment features
The equipment has the advantages of quick pumping, strict control of process temperature, fast deposition, and good process repeatability.
Application fieldsAutomotive reflective nets, hot diamonds, handicrafts, jewelry, shoes and hats, clocks, lamps, decorations, mobile phones, DVDs, MP3s, PDA shells, buttons, cosmetic shells, toys, Christmas gifts and other industries.
Vacuum structureVertical double door
Ultimate vacuum(Pa)8.0x10-4Pa
Heater power35KW

Product Uses

Mainly used in automotive reflective nets, hot diamonds, handicrafts, jewelry, shoes and hats, clocks, lamps, decorations, mobile phones, DVDs, MP3s, PDA shells, buttons, cosmetic shells, toys, Christmas gifts and other industries.

Product Operate Guide

The startup steps of the vacuum coating machine involve several key operations to ensure that the equipment starts up safely and effectively and enters the working state. ‌The following are the specific steps: ‌

  • Check the equipment status: ‌First, ‌Make sure that the various components of the vacuum coating machine are in normal condition and without faults. ‌ Select the appropriate film material and process parameters as needed. ‌

  • Power connection: ‌Make the correct power connection according to the machine manual. ‌This includes turning on the main power switch to ensure that the equipment is powered. ‌

  • Start the vacuum pump and exhaust device: ‌Check whether the vacuum pump and exhaust device are operating normally, which is a key step to achieve the vacuum degree required for work.

  • Set parameters and preheat: Start the control panel, set relevant parameters and preheat. This step ensures that the equipment operates in the best condition.

  • Specific operations: Depending on the different vacuum coating machine models and process requirements, other specific operations may also be included, such as turning on the water pump,  gas source,‌ starting the maintenance pump, vacuum gauge power, and starting the mechanical pump,‌ pre-exhaust, etc. These steps help to establish and maintain the vacuum environment required for work.

  • Safety precautions: During operation, personal protective measures should be taken, and work clothes, gloves and protective glasses should be worn to ensure the safety of operators‌.

Through the above steps, the vacuum coating machine can be safely and effectively started and put into working state. Each step is to achieve or maintain the required vacuum degree, so as to ensure the quality and efficiency of the coating process.

FAQ

Q: How long does the training take?

A: About 7-10 days.


Q: How long is the delivery period?

A: 60 working days.


Q: What's your afer-sales service?

A: We provide free installation and training services, as well as technical support.


Q: What payment methods do you accept?

A: We accept T/T,LC.

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